1991–1999
Wax, investment and a spirit lamp
The laboratory opens in a decade when everything is made by hand, twice.
Hand-built, hand-verified
A case arrived as an alginate or polyvinyl impression, was poured in stone, sectioned, pinned and mounted on an articulator. A technician built the restoration in wax, invested it, burned out the ring, cast it in metal, and only then began the ceramic work. Two or three firings later, it was finished by eye against a shade tab held up to a window.
Everything that could vary, varied: the mix ratio of the stone, the expansion of the investment, the humidity in the room, the temperature of the spatula. A technician's skill was largely the skill of holding a dozen small variables steady, day after day, without a single number to check them against.